Smart Manufacturing Learning System (990-SM10) 

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A Practical Approach to Upskilling a Wide Range of Roles on Smart Manufacturing, IIoT and Industry 4.0 Capabilities

The Smart Manufacturing Learning System (990-SM10) was developed in partnership with Amatrol and CESMII – The Smart Manufacturing Institute, to answer the call for hands-on learning in Smart Manufacturing and Industry 4.0 technologies. Combining hardware, industrial software products and solutions, and an in-depth exercises, this system has been designed to educate learners at all levels of expertise, from the novice ‘Citizen OT-IT Technologist’ to the expert architect and implementer of smart manufacturing systems.

This system covers smart manufacturing techniques and technologies, starting with the most basic and continuing to the advanced. The 990-SM10 uses wired and wireless sensors, OPC Unified Architecture (OPC UA) and MQ Telemetry Transport (MQTT), a PLC, several types of edge gateways, and a variety of on-premise and cloud-based infrastructure and applications that facilitate both OT and IT-centric use case development and training.

The 990-SM10 is an ideal training system for equipping individuals at all skill levels with the practical, hands-on skills they need to begin or advance their Smart Manufacturing journey, teaching them how to envision, develop, and sustain practical solutions using real world, best-in-class smart manufacturing capabilities and methodologies.

Develop real-world smart factory skills

The Smart Manufacturing Learning System (990-SM10) includes industrial components found in typical manufacturing operations, and that users can access to develop hands-on skills. In addition, there are several additional sensors – including the Wireless Temperature/Humidity Sensor and the Current Transformer Sensor – that can be used to monitor external, real-world components and systems. This system also allows for user-supplied remote sensors for additional types of measurements and curriculum customization.

Connect to industry software and monitor systems

Amatrol partnered with CESMII and their member organizations, including industrial suppliers Rockwell Automation, Phoenix Contact and 5G Technologies USA Ltd. to implement their monitoring, connectivity and control solutions into this one-of-a-kind system. Users will practice with both the PLC and BorgConnect Hub and Node for different options to collect and monitor data for process control, machine monitoring, and energy optimization purposes using solutions that are practical to implement for any manufacturer. Users will also have the option to use PLC programming software for developing I/O control skills and the CESMII Smart Manufacturing Innovation Platform (SMIP) to practice information modeling, platform development, application configuration and analytics skills.

Study Smart Manufacturing Concepts on a Portable Easy-to-Use System

Features a stainless-steel panel design in a rugged flameproof and lockable ABS plastic case. It comes with roller wheels, a handle, and a pouch to store loose items such as cables and loose components—making it easy to store away or transport to another location.

      Technical Data

      • SMLS Versions:

        • 990-SM10 –  Allen-Bradley Micro820 PLC
        • 990-SM10CL –  Allen-Bradley CompactLogix PLC
        • 990-SM10PH –  Phoenix Contact PLCNext PLC

        Components common to all versions:

        • Unmanaged Switch
        • AC Current Sensor
        • Loose Current Sensor
        • BorgConnect Node
        • BorgConnect Hub
        • Load Cell / Parts Counter
        • Cooling Fan / Temperature Sensor
        • Interlocked Door Vibration Motor
        • Indicator Lamps
        • Wi-Fi Temperature Sensor
        • PLC software arranged through vendor education software offering
        • BorgConnect software available for education organizations

        Requirements:

        • Computer, see amatrol.com/support
        • Utilities: Electricity (100-240 VAC, 50/60 Hz, single phase)

        Optional Add-On Kits:

        • 99-SM10A – Additional Data Acquisition Learning Kit includes inductive sensor, current monitor and instructor guide
        • 99-SM10B – Additional Measurement and SPC Learning Kit includes digital caliper, SPC software and instructor guide
        • 99-SM10C – Additional Cybersecurity Learning Kit includes managed ethernet switch, cables and instructor guide

      Hands-on Learning Curriculum

      The SMLS™ doesn’t just stop with the hardware itself. Both Amatrol and CESMI offer optional training that leverages the hardware to skill your workforce on link between smart manufacturing and better business practices, delivering the training through the lens of relevant manufacturing experiences.

      Exercises that come with the 990-SM10 Smart Manufacturing Learning System

      • Configure and test a point-to-point Ethernet/IP network
      • Connect two devices using a point-to-point Ethernet communication
      • Connect and test an Ethernet network that uses and unmanaged Ethernet switch
      • Use an HMI to operate and monitor a PLC controlled motor drive, cooling and heating system
      • Use a web-based data acquisition system to monitor temperature, power and vibration
      • Use a mobile device to monitor an MQTT wireless sensor

      Additional Courses on Smart Manufacturing available from Amatrol:

      • Amatrol Course: MX75217 – Smart Manufacturing – Fundamentals (Aligned with SACA C-217)
      • Amatrol Course: MX75218 – Smart Manufacturing – Data Acquisition (Aligned with SACA C-218)

                        Hands-on Exercises with 990-SM10 and optional add-on 99-SM10A

                           – Measure current and voltage signals of an analog sensor using a digital multimeter.

                           – Test the operation of an analog sensor using a digital multimeter 

      – Configure data acquisition system parameters for monitoring analog and PLC data

      – View and interpret raw data collected by a data acquisition system

      – Configure and test a data acquisition system trigger that uses a discrete input sensor

      – Configure and test an MQTT wireless sensor

      – Configure data acquisition parameters for monitoring MQTT sensor data

      • Amatrol Course: MX75219 – Smart Manufacturing – Visualization and Data Analytics (Aligned with SACA C-219)

                        Hands-on Exercises with 990-SM10 and optional add-on 99-SM10B

      – Identify the type of variation given a cause

      – Calculate the mean and range of a data set

      – Manually record process data and analyze an X-bar and R chart

      – Use SPC software to create an X-bar and R chart

      – Configure a visualization software dashboard and trend chart

      – Configure an OPC-UA server to transfer data from a PLC to an Excel spreadsheet

      – Use Excel to analyze exported data through histograms and Pareto charts

      – Configure and pair a Bluetooth device barcode reader

      – Use a barcode reader to transmit data to a data acquisition system

      • Amatrol Course:MX75220 – Smart Manufacturing – Data Transmission and Cybersecurity (Aligned with SACA C-220)

                        Hands-on Exercises with 990-SM10 and optional add-on 99-SM10C

      – Configure a network computer for DHCP

      – Configure basic port security on an industrial managed Ethernet switch

      – Configure managed Ethernet switch as a DHCP server

      – Monitor the operation of an industrial network using a managed Ethernet switch

      – Configure a VLAN using a managed industrial Ethernet switch

      – View the network performance diagnostics of a managed Ethernet switch

      You can also inquire about optional CESMII workshops on topics including:

      • Intro to Smart Manufacturing
      • Data Capture
      • Wired/Wireless Sensors to Edge to App
      • Integration of IIoT and PLC Data
      • Edge and Cloud Data Solutions
      • Smart Manufacturing Interoperability Platform (SMIP)
      • Examples in Production Monitoring, Quality Control and Equipment Maintenance

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